Cable assembly
Precise cable assembly for cable assemblies and connections in industry, machines and control systems.
Cable assembly by professionals ✔ Over 35 years of experience ✔ More than 120 employees ✔ In use worldwide ✔ Quality made in Germany ✔
Our cable assembly provides you with the basis for high-quality cable assemblies and efficient connections between electronic components. Precisely manufactured, tested and ready for immediate use in your systems.
Industrial cable assembly from the manufacturer for your precision cable assemblies
As a global manufacturer of industrial cable assemblies, we have over 35 years of experience and more than 120 employees. Our customized cable assembly and production of cable harnesses guarantee maximum precision, standard-compliant implementation and reliable electrical connections. Our services include cutting to length, crimping and soldering individual wires and strands for assembled cables according to your specifications.
Customized cable assembly for cable harnesses
At Willich Elektrotechnik GmbH, we know that every customer has individual cable assembly requirements. That is why we manufacture individual cable assemblies for cable harnesses that are precisely tailored to your systems and applications. On request, we can fit the cables with connectors, contacts or ferrules to ensure reliable industrial cable assembly.
Our experienced team works closely with you to precisely implement your specifications and develop optimum cable assembly solutions. State-of-the-art technology ensures that your cable assemblies can be used precisely, efficiently and with a long service life. Put your trust in our expertise and increase the reliability and operational safety of your electrical connections.
Our experienced team works closely with you to precisely implement your specifications and develop optimum cable assembly solutions. State-of-the-art technology ensures that your cable assemblies can be used precisely, efficiently and with a long service life. Put your trust in our expertise and increase the reliability and operational safety of your electrical connections.
Development and series production of cable harnesses
Willich Elektrotechnik GmbH's industrial cable assembly covers the entire process from development to series production. As an experienced EMS provider , we use the latest technologies to produce assembled cables precisely, application-specifically and in large quantities.
Thanks to our many years of experience in cable assembly and cable harness production, we ensure the highest quality standards and create reliable, high-performance connections for machines, systems and control systems.
Thanks to our many years of experience in cable assembly and cable harness production, we ensure the highest quality standards and create reliable, high-performance connections for machines, systems and control systems.
Cable assembly for industrial use
We manufacture pre-assembled cables for industrial use that meet the highest standards of robustness, precision and durability.
Our specialists produce industrial cable assemblies according to individual specifications and use state-of-the-art production technologies. This results in custom-fit cable assemblies and industrial cable systems that ensure reliable electrical connections in your systems, machines and control systems.
Rely on our expertise to implement sophisticated cable solutions efficiently and in compliance with standards.
Our specialists produce industrial cable assemblies according to individual specifications and use state-of-the-art production technologies. This results in custom-fit cable assemblies and industrial cable systems that ensure reliable electrical connections in your systems, machines and control systems.
Rely on our expertise to implement sophisticated cable solutions efficiently and in compliance with standards.
What is cable assembly?
Cable assembly refers to the process of manufacturing cable harnesses or cable sets. This involves preparing electrical cables using various techniques such as cutting, stripping, crimping or soldering and combining them into a single unit.
Cable assemblies are used in a variety of industries, including automotive, aerospace, mechanical engineering, medical technology, telecommunications and computer hardware. They are essential for organizing and protecting cables and ensuring a reliable electrical connection between different components of a system.
Cable assemblies are used in a variety of industries, including automotive, aerospace, mechanical engineering, medical technology, telecommunications and computer hardware. They are essential for organizing and protecting cables and ensuring a reliable electrical connection between different components of a system.
Cable assembly - crimping
Crimping is a proven and reliable connection technique in cable assembly. At Willich Elektrotechnik GmbH, we master crimping perfectly and use this technique to manufacture high-quality cable assemblies. Our specialists use precise tools and state-of-the-art technologies to create a secure and permanent connection between cables, connectors and contacts. Rely on our crimping expertise and benefit from first-class cable assembly solutions.
Cable assembly - soldering and tinning
Soldering and tinning are proven connection methods in cable assembly. At Willich Elektrotechnik GmbH, we master these techniques and use them to manufacture high-quality cable assemblies. Our experienced specialists use high-quality soldering and tinning materials to ensure a stable and durable connection. Rely on our expertise in soldering and tinning and receive high-quality cable assemblies.
Cable assembly - insulation and cable protection
Insulation and cable protection are crucial aspects in cable assembly. At Willich Elektrotechnik GmbH, we place great emphasis on careful insulation and protection of your cable assemblies. We use high-quality insulation materials that protect against moisture, heat and other environmental influences. In addition, we rely on cable protection elements to ensure long-term functionality of your cable assemblies. Rely on our expertise in insulation and cable protection for reliable and protected cable assemblies.
Cable assembly - printing and marking
At Willich Elektrotechnik GmbH, we also offer you the option of printing and labeling your cable assemblies. Clear and legible labeling is crucial for easy identification and tracking. Our experts use high-quality printing technologies to provide your cable assemblies with precise labeling and marking. This way, you can ensure efficient maintenance, troubleshooting and management of your cable assemblies. Rely on our experience in printing and labeling for optimal cable assembly solutions.
For which industries is cable assembly used?
Cable assemblies and connectors play an important role in a variety of industries as they are critical to electrical connectivity. Some of the main industries in which they are essential include:
- Automotive: This is where wire harnesses and connectors are used for vehicle wiring. They are essential for automotive electronics, including engine control, infotainment systems, lighting, and driver assistance systems.
- Aerospace: In aircraft and spacecraft, cable assemblies are used to connect control systems, communication, navigation and power supply. They have to withstand extreme conditions such as high and low temperatures, vibrations and radiation.
- Medical technology: In this area, cable assemblies and connectors are used for medical devices such as imaging systems (e.g. MRI, CT scanners), patient monitoring systems and surgical instruments.
- Telecommunications and data transmission: Here they are used for network infrastructures, data centers and for connecting communication devices.
- Consumer electronics: In products such as computers, televisions, audio systems and household appliances, they are necessary for internal wiring and connection to external devices.
- Renewable energy: In solar and wind energy systems, cable assemblies are used to connect panels, turbines and power transmission systems.
Are there cable assemblies for underwater applications?
Cable assemblies are also used in maritime and subsea environments. These cables must meet special requirements in order to withstand the extreme conditions under water, such as high pressure, salt water, strong currents and possibly aggressive chemicals.
The assembly of underwater cables begins with the selection of suitable materials. Insulation is crucial as it must prevent water ingress and maintain electrical conductivity. Typically, materials such as polyethylene, rubber or special plastics are used for this purpose. The cables can also be reinforced with metal braids or shields to provide additional mechanical protection and EMI/RFI shielding. In many cases, these cables are fitted with special connectors that are waterproof and ensure a reliable connection underwater.
The testing process for underwater cables is rigorous. They are tested for watertightness, electrical performance, material resistance and mechanical strength. This can include tests in pressure chambers, salt spray and immersion tests to ensure that the cables remain functional even under the harshest conditions.
Applications for these specially assembled cables can be found in many sectors, including the offshore oil and gas industry, underwater research facilities, marine biology and deep sea technology.
The assembly of underwater cables begins with the selection of suitable materials. Insulation is crucial as it must prevent water ingress and maintain electrical conductivity. Typically, materials such as polyethylene, rubber or special plastics are used for this purpose. The cables can also be reinforced with metal braids or shields to provide additional mechanical protection and EMI/RFI shielding. In many cases, these cables are fitted with special connectors that are waterproof and ensure a reliable connection underwater.
The testing process for underwater cables is rigorous. They are tested for watertightness, electrical performance, material resistance and mechanical strength. This can include tests in pressure chambers, salt spray and immersion tests to ensure that the cables remain functional even under the harshest conditions.
Applications for these specially assembled cables can be found in many sectors, including the offshore oil and gas industry, underwater research facilities, marine biology and deep sea technology.
How does cable assembly for fiber optic cables work?
Cable assembly for fibre optic cables is a highly specialized process that requires precision and expertise. In this process, optical fibers, also known as fiber optic cables, are prepared for use in various applications such as telecommunications, data transfer and medical devices.
The core of this process involves protecting the sensitive optical fibers and fitting them with connectors and other components to ensure reliable signal transmission. The ends of the optical fibers are precisely cut, polished and then fitted with suitable connectors. The quality of the cable assembly is crucial, as it directly influences the efficiency and performance of the optical fibers in the respective application areas.
The core of this process involves protecting the sensitive optical fibers and fitting them with connectors and other components to ensure reliable signal transmission. The ends of the optical fibers are precisely cut, polished and then fitted with suitable connectors. The quality of the cable assembly is crucial, as it directly influences the efficiency and performance of the optical fibers in the respective application areas.
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Questions and answers about cable assembly
Precision, quality and reliability are at the heart of cable assembly. We explain how cable assembly is implemented, which cable assemblies and materials are used and what advantages careful cable assembly offers for control systems. The answers show how industrial requirements are met efficiently and in accordance with standards and provide practical insights into manufacturing processes, test procedures and durable solutions for cable systems in modern industrial plants.
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