Cable assembly
Customized solutions for the professional and precise production of cable assemblies and connections.
Discover our customized services for the professional production of cable assemblies and connections that ensure the highest precision and quality. At Willich Elektrotechnik GmbH, we offer a wide range of customized services specifically designed for the professional manufacture of cable assemblies and connections. We know that precision and quality are of utmost importance in cable assembly to ensure a reliable and efficient electrical connection.
Cable assembly manufacturer
As a global manufacturer of cable assemblies, we have over 35 years of experience and offer Quality made in Germany with our more than 120 employees. Our customized services for the professional production of cable assemblies and connections ensure the highest precision and quality in cable assembly to guarantee a reliable and efficient electrical connection.
Individual cable assembly of cable harnesses with connectors, contacts or also wire end ferrules
At Willich Elektrotechnik GmbH, we understand that every customer has unique requirements. That's why we offer custom cable assembly solutions for harnesses that include connectors, contacts or even ferrules.
Our experienced team works closely with you to understand your specific needs and develop customized solutions.
We use state-of-the-art technologies to make a precise connection and ensure that your cable assemblies function reliably and efficiently.
Our experienced team works closely with you to understand your specific needs and develop customized solutions.
We use state-of-the-art technologies to make a precise connection and ensure that your cable assemblies function reliably and efficiently.
Development and series production of cable harnesses
Willich Elektrotechnik GmbH offers you comprehensive services in the development and series production of cable harnesses. Our experienced team works closely with you to understand your requirements and develop innovative solutions. We use state-of-the-art technologies and production processes to manufacture high-quality cable harnesses in large quantities. In doing so, we place great emphasis on quality and precision to ensure that your wire harnesses meet the highest standards.
Cable assembly for industrial use
For industrial use, cable assemblies require particularly robust and reliable solutions.
Willich Elektrotechnik GmbH offers you customized cable assemblies that have been specially developed for industrial use. Our experts understand the requirements of industry and use their extensive know-how to offer you high-quality cable assemblies and connections.
Rely on our experience and commitment to provide you with solutions that meet demanding industrial requirements.
Willich Elektrotechnik GmbH offers you customized cable assemblies that have been specially developed for industrial use. Our experts understand the requirements of industry and use their extensive know-how to offer you high-quality cable assemblies and connections.
Rely on our experience and commitment to provide you with solutions that meet demanding industrial requirements.
What is cable assembly?
Cable assembly refers to the process of manufacturing cable harnesses or cable sets. This involves preparing electrical cables using various techniques such as cutting, stripping, crimping or soldering and combining them into a single unit.
Cable assemblies are used in a variety of industries, including automotive, aerospace, mechanical engineering, medical technology, telecommunications and computer hardware. They are essential for organizing and protecting cables and ensuring a reliable electrical connection between different components of a system.
Cable assemblies are used in a variety of industries, including automotive, aerospace, mechanical engineering, medical technology, telecommunications and computer hardware. They are essential for organizing and protecting cables and ensuring a reliable electrical connection between different components of a system.
Cable assembly - crimping
Crimping is a proven and reliable connection technique in cable assembly. At Willich Elektrotechnik GmbH, we master crimping perfectly and use this technique to manufacture high-quality cable assemblies. Our specialists use precise tools and state-of-the-art technologies to create a secure and permanent connection between cables, connectors and contacts. Rely on our crimping expertise and benefit from first-class cable assembly solutions.
Cable assembly - soldering and tinning
Soldering and tinning are proven connection methods in cable assembly. At Willich Elektrotechnik GmbH, we master these techniques and use them to manufacture high-quality cable assemblies. Our experienced specialists use high-quality soldering and tinning materials to ensure a stable and durable connection. Rely on our expertise in soldering and tinning and receive high-quality cable assemblies.
Cable assembly - insulation and cable protection
Insulation and cable protection are crucial aspects in cable assembly. At Willich Elektrotechnik GmbH, we place great emphasis on careful insulation and protection of your cable assemblies. We use high-quality insulation materials that protect against moisture, heat and other environmental influences. In addition, we rely on cable protection elements to ensure long-term functionality of your cable assemblies. Rely on our expertise in insulation and cable protection for reliable and protected cable assemblies.
Cable assembly - printing and marking
At Willich Elektrotechnik GmbH, we also offer you the option of printing and labeling your cable assemblies. Clear and legible labeling is crucial for easy identification and tracking. Our experts use high-quality printing technologies to provide your cable assemblies with precise labeling and marking. This way, you can ensure efficient maintenance, troubleshooting and management of your cable assemblies. Rely on our experience in printing and labeling for optimal cable assembly solutions.
For which industries is cable assembly used?
Cable assemblies and connectors play an important role in a variety of industries as they are critical to electrical connectivity. Some of the main industries in which they are essential include:
- Automotive: This is where wire harnesses and connectors are used for vehicle wiring. They are essential for automotive electronics, including engine control, infotainment systems, lighting, and driver assistance systems.
- Aerospace: In aircraft and spacecraft, cable assemblies are used to connect control systems, communication, navigation and power supply. They have to withstand extreme conditions such as high and low temperatures, vibrations and radiation.
- Medical technology: In this area, cable assemblies and connectors are used for medical devices such as imaging systems (e.g. MRI, CT scanners), patient monitoring systems and surgical instruments.
- Telecommunications and data transmission: Here they are used for network infrastructures, data centers and for connecting communication devices.
- Consumer electronics: In products such as computers, televisions, audio systems and household appliances, they are necessary for internal wiring and connection to external devices.
- Renewable energy: In solar and wind energy systems, cable assemblies are used to connect panels, turbines and power transmission systems.
Are there cable assemblies for underwater applications?
Cable assemblies are also used in maritime and subsea environments. These cables must meet special requirements in order to withstand the extreme conditions under water, such as high pressure, salt water, strong currents and possibly aggressive chemicals.
The assembly of underwater cables begins with the selection of suitable materials. Insulation is crucial as it must prevent water ingress and maintain electrical conductivity. Typically, materials such as polyethylene, rubber or special plastics are used for this purpose. The cables can also be reinforced with metal braids or shields to provide additional mechanical protection and EMI/RFI shielding. In many cases, these cables are fitted with special connectors that are waterproof and ensure a reliable connection underwater.
The testing process for underwater cables is rigorous. They are tested for watertightness, electrical performance, material resistance and mechanical strength. This can include tests in pressure chambers, salt spray and immersion tests to ensure that the cables remain functional even under the harshest conditions.
Applications for these specially assembled cables can be found in many sectors, including the offshore oil and gas industry, underwater research facilities, marine biology and deep sea technology.
The assembly of underwater cables begins with the selection of suitable materials. Insulation is crucial as it must prevent water ingress and maintain electrical conductivity. Typically, materials such as polyethylene, rubber or special plastics are used for this purpose. The cables can also be reinforced with metal braids or shields to provide additional mechanical protection and EMI/RFI shielding. In many cases, these cables are fitted with special connectors that are waterproof and ensure a reliable connection underwater.
The testing process for underwater cables is rigorous. They are tested for watertightness, electrical performance, material resistance and mechanical strength. This can include tests in pressure chambers, salt spray and immersion tests to ensure that the cables remain functional even under the harshest conditions.
Applications for these specially assembled cables can be found in many sectors, including the offshore oil and gas industry, underwater research facilities, marine biology and deep sea technology.
How does cable assembly for fiber optic cables work?
Cable assembly for fibre optic cables is a highly specialized process that requires precision and expertise. In this process, optical fibers, also known as fiber optic cables, are prepared for use in various applications such as telecommunications, data transfer and medical devices.
The core of this process involves protecting the sensitive optical fibers and fitting them with connectors and other components to ensure reliable signal transmission. The ends of the optical fibers are precisely cut, polished and then fitted with suitable connectors. The quality of the cable assembly is crucial, as it directly influences the efficiency and performance of the optical fibers in the respective application areas.
The core of this process involves protecting the sensitive optical fibers and fitting them with connectors and other components to ensure reliable signal transmission. The ends of the optical fibers are precisely cut, polished and then fitted with suitable connectors. The quality of the cable assembly is crucial, as it directly influences the efficiency and performance of the optical fibers in the respective application areas.
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